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Example 08 - Irrigation Costs

Irrigation Cost Calculation View

Irrigation Costs

Introduction
This tool calculates costs for irrigation input uris. The discounted totals include operating, allocated overhead, and capital costs. Operating costs include fuel, repair and maintenance, water, and labor costs. Allocated overhead costs include capital recovery, and taxes, housing and insurance costs. All costs are calculated on a per volume of applied water basis (acin or m3). The amount is the total water applied per season. For example, 25 acin applied per acre per season * $5 total cost per acin applied = $125 total irrigation cost per acre per season.

Calculation View Description
The example comes from the Martin et al reference under the Help step. That example uses water horsepower to calculate irrigation costs (see example 07). This example uses flywheel energy.V214a

Version: 1.6.3

Feedback About crops/input/Example 08 - Irrigation Costs/2147377317/irrpower

Step 1 of 4. Make Selections


Step 2 of 4. Make Selections

Relations

Use In Childs?
Overwrite Childs?

Step 3 of 4. Calculate

Operating Costs

Total Engine Flywheel Power (hp) : 76.7145
Water Horsepower (hp) : 58.3030
Brake Horsepower (hp) : 76.7145
Actual Fuel Amount (per acre inch): 3.0938
Fuel Unit: gallons
Fuel Cost (per acre inch): 7.7344
Water pumped (acre inches/hour) : 1.7778
Required Fuel Amount (per acre inch): 2.5544
Pumping Plant Performance: 82.5650
Season Applied Amount (acre inches) : 12.0000
Pump Hours Needed per Season (per acre) : 6.7500
Water Cost (per acre inch): 0.0000
Water Price (per acre inch): 0.0000
Irrigation Labor Price (per hour): 15.00
Irrigation Labor Amount (per acre): 0.0821
Irrigation Labor Cost (per acre inch): 1.2308
Equipment Labor Price (per hour): 15.00
Equipment Labor Amount (per acre) : 0.0041
Equipment Labor Cost (per acre inch): 0.0615
Lube Amount (gallons) : 0.0446
Lube Oil Cost (per acre inch) : 0.2009
Repair Cost (per acre inch) : 2.1667
Extra Energy (standby) Cost (per acre inch) : 0.0000
Total Operating Cost (per acre inch) :
11.394
Capital Recovery Cost (per acre inch) : 5.7788
Taxes, Housing, Insurance Cost (per acre inch) : 0.6241
Total Allocated Overhead Cost (per acre inch) :
6.403
Capital Cost: 95063.000
Capital Unit: each

A. Select options

Inflation Options

B. Fill in machinery variables

Allocated Overhead

95,063.0000

Power Costs

Fuel Consumption Option
Extra Power 1 (hp)
Extra Power 2 (hp)

Water Costs

Labor Costs

Repair Costs

R, M and L Cost per Net Acre Irrigated per Season

Step 4 of 4. Save

Method 1. Do you wish to save step 2's calculations? These calculations are viewed by opening this particular calculator addin.

Instructions (beta)

Step 1

  • Step 1. Real and Nominal Rates: The nominal rate includes inflation while the real rate does not. In the USA, DevTreks recommends using Office of Management and Budget rates for the same year as the date of the input.

Step 2

  • Step 2. Use Same Calculator Pack In Descendants?: True to insert or update this same calculator in children.
  • Step 3. Overwrite Descendants?: True to insert or update all of the attributes of this same calculator in all children. False only updates children attributes that are controlled by the developer of this calculator (i.e. version, stylehsheet name, relatedcalculatorstype ...)
  • Step 2. What If Tag Name: Instructional videos explaining the use of what-if scenario calculations should be viewed before changing or using this parameter.
  • Step 2. Related Calculators Type: When the Use Same Calculator Pack in Descendant is true, uses this value to determine which descendant calculator to update. Inserts a new descendant when no descendant has this same name. Updates the descendant that has this same name.
  • Step 2. Fuel Prices: The prices should be as of the date of the input. Prices that won't be used, such as natural gas prices, do not need to be filled out.
  • Step 2. Labor Prices: These prices should reflect actual gross hourly wages for each category of labor.
  • Step 2. Tax Percent: A percent that is multiplied by the market value to derive a tax cost. If uncertain, choose 1 percent.
  • Step 2. Housing Percent: A percent that is multiplied by the market value to derive a housing cost. If uncertain, choose 0.5 percent.
  • Step 2. Insure Percent: A percent that is multiplied by the market value to derive an insurance cost. If uncertain, choose 0.5 percent.

Step 3. Power

  • Step 3. Inflation Options: These options change the capital recovery cost.
  • Step 3. Fuel Consumption Option: The 'Energy Use' option calculates fuel use based on the energy expended at the flywheel. The 'Nebraska Power Plant Criteria' option is based on water horsepower and an efficient pumping plant. The references below explain the use of each of these options.
  • Step 3. Engine Efficiency: A multiplier used with the 'Energy Use' fuel consumption option that adjusts energy consumed by the efficiency of the engine. The drop down list on the right shows typical effiencies. This number is divided by 100 in the calculations.
  • Step 3. Fuel Consumption Per Hour: The amount of measured fuel consumed per hour of use (i.e. 5 gallons per hour). Used with all fuel consumption options to determine an actual vs. required fuel consumption and the Pumping Plant Performance (listed below).
  • Step 3. Flow Rate: Gallons per minute, or liters per second, pumped.
  • Step 3. Static Head: 'Vertical distance pump must list water from pickup point to discharge point.' (Caterpillar)
  • Step 3. Pressure Head: System pressure in pounds per square inch, or kPA.
  • Step 3. Friction Head: . 'Estimate 1 foot, or meter, per 100 feet, or meters, from pickup point to start of irrigation system or open discharge' (Caterpillar).
  • Step 3. Other Head: Such as drawdown, column loss, or elevation gain, in feet or meters.
  • Step 3. Pump Efficiency: Available with pump specifications (or use 75). This number is divided by 100 in the calculations.
  • Step 3. Gear Drive Efficiency: 'For direct driven centrifugal pump, use 100, for right angle drive, use 95. (Caterpillar) This number is divided by 100 in the calculations.
  • Step 3. Extra Power 1: 'To drive pivot or or travelling system. For pivot system, estimate 1.1 engine horsepower or kilowatt (1.5 hp) per tower. Irrigation system supplier will quote power for electric, hydraulic, or other, drive'.(Caterpillar)
  • Step 3. Extra Power 2: 'For engine accessories and cooling. For preliminary use, estimate 5% of engine horsepower or kilowatt.' The engine supplier can provide this information.(Caterpillar)
  • Step 3. Energy Extra Cost Per Net Ac Or Ha: When energy costs include annual standby, hookup, or other nonfuel, costs, divide the additional cost by the net acres irrigated and enter the result here. For example, $1000 spent on a field's standby electricity charge divided by 155 net acres (ha) equals $6.45 per acre (ha).

Step 3. Water 1

  • Step 3. Season Water Need: Amount of water needed by the plant over the course of a season (ETcrop). Unit is acre inches or cubic meters.
  • Step 3. Season Water Extra Credit: Amount of water supplied by rain, or other moisture, during the season. Unit is acre inches or cubic meters.
  • Step 3. Season Water Extra Debit: Additional water needing to be applied during the season to deal with frost, leaching, evaporation, or some other water loss. Unit is acre inches or cubic meters.
  • Step 3. Water Price: Price of water purchased from irrigation district or some other supplier. The price must be entered as per acre inch or per cubic meter. When only a portion of the total seasonal irrigation water applied has a price, use separate calculators for each portion (i.e. because the pumping costs are likely to differ).
  • Step 3. Water Price Unit: Fixed as acre inch or liters
  • Step 3. Distribution Uniformity: Uniformity of water applied to field. This number is divided by 100 in the calculations.

Step 3. Water 2

  • Step 3. Irrigation Net Area: For example, a 160 gross acre field may have 155 net irrigated acres due to roads, canals, and other noncropped space. Note that when this input is added to an operation or component, the 'amount' of the operation or component will replace this number in the calculations. When this input is added to an operating or capital budget, the 'amount' entered for the time period will replace this number in the calculations.
  • Step 3. Irrigation Area Unit: Typically acre or hectare.
  • Step 3. Number of Irrigations Per Season: Self-explanatory. Note that when this input is added to an operation or component, the 'times' entered for the input will replace this number in the calculations. For an example of these irrigation properties, please see the Sanden et al reference.
  • Step 3. Irrigation Duration Per Set: Length of time that each irrigation cycle uses. For example, if each irrigation cycle lasts ten days, enter 10.
  • Step 3. Irrigation Duration Unit: Unit of measurement for irrigation durations (i.e. typically days, but could be hours).
  • Step 3. Irrigation Duration Labor Hours Per Set: Number of irrigation labor hours used during each 'Irrigation Duration Set'. For example, if 4 hours of irrigation labor are used for each day of a 10 irrigation cycle, enter 4.
  • Step 3. Labor Type For Irrigating: Choose the type of labor doing the irrigating. Uses the matching labor cost per hour from step 2.
  • Step 3. Percent Equipment Labor Per Hour of Irrigation Labor: Percent of an hour of irrigation labor to assign to equipment labor (i.e. setup, transportation). This number will be divided by 100 in the calculations.
  • Step 3. Repair and Maintenance Per Net Ac Or Ha: When seasonal repair and maintenance bills are available, divide those total costs by the net acres irrigated and enter the result here. For example, $1000 spent on irrigation repairs and maintence divided by 155 net acres (ha) equals $6.45 per acre (ha).
  • Step 3. Repair and Maintenance Percent: When repair bills are not available, enter this percent (it will be multiplied by the market value of this input and then divided by the net acres irrigated). The percent can be found in several irrigation costing publications (i.e. Hallam et al). This number will be divided by 100 in the calculations

Step 3. Energy

  • Step 3. Total Engine Flywheel Power: Total quantity of energy (in hp or Kw) expended at the flywheel. Please see the Caterpillar reference.
  • Step 3. Water Horsepower: Total quantity of energy required to pump the water. Please see the references for more precise definitions.
  • Step 3. Brake Horsepower: Water horsepower divided by pumping and gearhead efficiency.
  • Step 3. Season Water Applied: Total quantity of water applied to the net acres (ha) irrigated, accounting for additional credits and debits. Unit is acre inches or cubic meters.
  • Step 3. Fuel, water, labor, and lube/oil amounts: Amounts of these resources used per acre inch, or cubic meter, of water applied. For example, 5 gallons of diesel might be needed to apply 1 acre inch, or cubic meter, of water.
  • Step 3. Fuel, water, labor, repair, and lube/oil costs: Costs of these resources used per acre inch, or cubic meter, of water applied. For example, $15 worth of fuel might be needed to apply 1 acre inch, or cubic meter, of water.
  • Step 3. Required Fuel Amount: The required energy needed to pump the volume of water being applied. Please see the Martin et al, and Roger et al, references.
  • Step 3. Actual Fuel Amount: The acutal fuel consumed when pumping the volume of water being applied.
  • Step 3. Pumping Plant Performance: The required energy needed to pump the volume of water being applied divided by the actual energy expended to pump that water. A pumping plant performance of 79 (79% of Nebraska Pumping Plant Performance Criteria) uses 27% more fuel than required. Please see the Martin et al, and Roger et al, references.
  • Step 3. Energy Extra Cost: Annual per net acre standby, hookup, or other nonfuel, costs, divided by the total volume of water applied per ac (ha). For example, a $10 per net acre standby electric charge dividied by 15 ac inches applied water equals $.67 per acre inch cost.

References

  • Caterpillar Inc. Irrigation Engine Ratings Guide. Peoria, Illinois, 2009
  • Guerrero, Amosson, Marek, and Johnson Economic Evaluation of Wind Energy as an Alternative to Natural Gas Powered Irrigation. Journal of Agriculture and Applied Economics, 42,2(May, 2010)
  • Hallam, Eidman, Morehart and Klonsky (editors). Commodity Cost and Returns Estimation Handbook, Staff General Research Papers, Iowa State University, Department of Economics, 1999
  • Martin, Dorn, Melvin, Corr and Kranz. Evaluating Energy Use for Pumping Irrigation Water. (authors are University of Nebraska) Proceedings of the 23rd Annual Central Plains Irrigation Conference. Burlington, CO. 2011
  • Sanden, Klonsky, Putnam, Schwankl, and Bali Comparing Costs and Efficiencies of Different Alfalfa Irrigation Systems. UC Davis, Davis, California, USA, 2011
  • Rogers and Alam Comparing Irrigation Energy Costs. Kansas State University, Manhattan, KS, USA, 2006

Current view of document
Example 08 - Irrigation Costs
Input Group
Calculator Examples
Input: Example 08 - Irrigation Costs
Market Value Salvage Value Capital Recovery Cost (per acre inch or m3) : THI Cost (per acre inch or m3) : Starting Hrs Planned Use Hrs Useful Life Hrs Fuel Amount (per acre inch or m3): Fuel Price Fuel Cost (per acre inch or m3):
Extra Energy (standby) Cost (per acre inch or per m3) : Labor Amount (per acre or hectare): Labor Price (per hour): Labor Cost (per acre inch or m3): Irrigation Times Irrigation Duration Per Set Irrigation Duration Labor Hours Per Set Equipment Labor Amount (per acre or hectare) : Equipment Labor Price (per hour): Equipment Labor Cost (per acre inch or m3):
Season Water Need ((per acre inch or m3): Season Water Extra Credit Season Water Extra Debit Distribution Uniformity Season Applied Amount (per acre inch pr m3) : Water Price (per acre inch pr m3): Water Cost (per acre inch or m3): Lube Amount (gallons or liters) : Lube Oil Price Lube Oil Cost (per acre inch or m3) :
Water Horsepower (hp or kW) : Brake Horsepower (hp or kW) : Engine Flywheel Power (hp or kW) : Flow Rate (gpm or l/s) Static Head (feet or meters) Pressure Head (psi or kPa) Water pumped (acre inches/hour or m3/hour) : Pump Efficiency Required Fuel Amount (per acre inch or m3): Pump Performance
Unit of Measurement Repair Cost (per acre inch or m3) : Pump Hours Needed per Season (per acre or hectare) : Friction Head (feet or meters) Other Head (feet or meters) Extra Power 1 (hp or kW) Extra Power 2 (hp or kW) Fuel Type Fuel Unit
Irrigation Technology
95063.00 3100.00 5.7788 0.6241 0 130 2000 3.0938 2.5000 7.7344
0.0000 0.0821 15.00 1.2308 8.0000 16.0000 1.0000 0.0041 15.00 0.0615
12.0000 0.0000 0.0000 100.0000 12.0000 0.0000 0.0000 0.0446 4.50 0.2009
58.3030 76.7145 76.7145 800.0000 150.0000 60.0000 1.7778 80.0000 2.5544 82.5650
Imperial (USA) 2.1667 6.7500 0.0000 0.0000 0.0000 0.0000 diesel gallons
Input Series: Example 08 - Irrigation Costs
Irrigation Technology
95063.00 3100.00 5.7788 0.6241 0 130 2000 3.0938 2.5000 7.7344
0.0000 0.0821 15.00 1.2308 8.0000 16.0000 1.0000 0.0041 15.00 0.0615
12.0000 0.0000 0.0000 100.0000 12.0000 0.0000 0.0000 0.0446 4.50 0.2009
58.3030 76.7145 76.7145 800.0000 150.0000 60.0000 1.7778 80.0000 2.5544 82.5650
Imperial (USA) 2.1667 6.7500 0.0000 0.0000 0.0000 0.0000 diesel gallons
Group Totals
Dataset: Example 08 - Irrigation Costs IRI This irrigation cost example uses the same irrigation system as example 07 but calculates energy costs using flywheel energy.









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